Alexander Zakharov / Business Architect

Operational tracking and control systems for manufacturing companies

I map how work actually happens, find where data goes stale, and build a practical control layer — invoices, inventory, tools, statuses, notifications, upcoming payments, and management analytics — without unnecessary weight.

  • Deployed in production environments at a manufacturing company
  • Real roles: owners, finance, warehouse, production, commercial team
  • Screenshots are anonymized; scenarios and logic come from live workflows
Test environment fragment with mock data: statuses, amounts, dates, and filters.

By the numbers

Operational scope from live and pilot environments

Figures from active and pilot workflows at a manufacturing company. Company names and operational data are anonymized.

  • 150unique invoices per month
  • 10users in the approval flow
  • 11invoice lifecycle statuses
  • 400tools across 27 categories
  • 230tool check-outs per month
  • 214finished-goods SKUs

The problem

You have data — but still no clear management picture

ERP, spreadsheets, email, and chat can hold plenty of information. Yet leaders still have to ask: where is that invoice, what is actually in stock, what is available to sell, what is already reserved, which payments are about to hit cash flow, and where the process is stuck.

I turn these gaps into event-driven systems: every action is recorded, status updates automatically, balances and summaries are calculated, and the right people get notified at the right time.

About

Hands-on manufacturing practice, not abstract automation

I'm Alexander Zakharov. I design and implement applied systems for operational accounting and management control — from invoice approvals and warehouse balances to cash flow and production workflows.

My work does not start with a tech stack or "let's build an app." It starts with the real process: who is involved, what events happen, where data goes stale, what decisions need to be made, and what picture leadership actually needs.

What I help with

Automation where a specific process needs order

  1. 01

    Documents and approvals

    Invoices, requests, approval routes, roles, statuses, files, comments, notifications, and action history. The system shows where a document is now and who owns the next step.

  2. 02

    Warehouse, tools, and resources

    Event-based tracking of receipts, check-outs, returns, shipments, and write-offs. Current balances, replenishment thresholds, and alerts — without constant physical counts.

  3. 03

    Management finance

    Operational invoices, recurring payments, expected inflows, and cash movement in/out. The system helps surface cash-gap risk before it becomes urgent.

  4. 04

    Production workflows

    Work planning, actuals capture, resource load, material availability, workstation readiness, and constraints — without a heavy ERP rollout.

Case studies

Three operational workflows at a manufacturing company

These were not demos — they ran as part of day-to-day operations: with users, documents, balances, notifications, and management decisions.

web Telegram production

Invoice lifecycle

Roughly 150 unique invoices per month, 10 users, and 11 statuses — from review and approval to payment pending, paid, or cancelled. Email chains were replaced with a web system: files, comments, history, notifications, and analytics.

Outcome: statuses, overdue items, upcoming payments, and owners are visible in one place.

Google Sheets forms inventory

Tool consumption tracking

400 unique tools in 27 categories. Each month records about 230 check-outs and roughly 100 purchase or receipt events. Every check-out is posted to the production chat.

Outcome: full physical inventory cycles became rare; balances stay current through daily use.

warehouse events finished goods

Finished-goods warehouse

214 unique finished-goods SKUs. Receiving, shipping, and write-offs are captured through forms; operations flow to Telegram, and weekly summaries show movement stats.

Outcome: on-hand stock and sellable availability are clear without manual reconciliation.

Financial layer

A management finance view on top of operational data

A dedicated automated workbook pulls data from operational workflows and gives owners and executives a consolidated view with drill-down into details.

This is not post-factum bookkeeping — it is a planning tool for payments, inflows, and upcoming risk. The module is evolving toward earlier cash-gap warnings.

Interfaces

Screens that show process state — not just tables

A useful system reflects the current state of the business: statuses, amounts, dates, owners, action history, overdue items, and upcoming decisions.

Invoice list: filters, statuses, amounts, dates, and upcoming payments.
Invoice detail: status, counterparty, amount, actions, dates, history, and comments.
Analytics: cash horizons, overdue items, top counterparties, and categories.

Test environment fragments with mock data. Real scenarios; anonymized counterparties and amounts.

Engagement formats

Start with a process review — not a large project

  1. 01

    Express process review

    One or two sessions: who is involved, what events happen, where data is lost, what leadership needs to decide, and which first automation step is worth taking.

  2. 02

    Prototype in Sheets or forms

    A fast operational loop for events, balances, thresholds, notifications, and management visibility — without heavy custom development.

  3. 03

    Custom web system

    When you need roles, statuses, files, action history, notifications, access control, and a proper interface for daily use.

I do not replace ERP or spreadsheets for the sake of replacement. If current accounting works, I build a control layer alongside it that closes the management gap.

Approach

Process first — then the right solution

  1. 01

    Map the real process

    Who is involved, what events occur, where data is lost, and which manual reconciliations keep the process alive.

  2. 02

    Rules and control points

    Roles, statuses, transitions, constraints, owners, thresholds, exceptions, and management questions.

  3. 03

    Lean operational loop

    The shortest path from event to outcome — no extra complexity, but with real users from day one.

  4. 04

    Notifications and analytics

    Audit trail, reports, overdue tracking, financial slices, and risk signals come after the base loop works.

  5. 05

    Evolve through use

    The system grows based on what actually helps leadership, warehouse, production, and owners.

Who it's for

For companies where process matters — but a heavy ERP is not the answer yet

  • Manufacturing companies where tracking lives in email, ERP, Excel/Sheets, and manual reminders.
  • Owners and directors who need a current view of documents, inventory, resources, and cash.
  • Warehouse, procurement, production, and finance leads who need one source of truth.
  • Teams that need to fix one critical process quickly — without a multi-month ERP rollout.

When to reach out

If you keep asking "what's happening right now?", the process is ready for a system

  • Statuses have to be chased in email or chat.
  • Inventory goes stale soon after a physical count.
  • Leaders learn about problems later than they can act.
  • Recurring payments, inflows, and upcoming spend are reconciled by hand.
  • ERP or spreadsheets hold data, but not live process movement.
  • Ownership and action history are not visible in one place.

Contact

Have a process where data gets lost or goes stale fast?

Message me on Telegram. A short note is enough: which process you want to review, where data is lost or outdated, who is involved, and what leadership needs to see.

Message on Telegram

Telegram: @AlexZakharov. Best to start with one area: documents, inventory, payments, production, or another operational workflow.